You place a document on the glass, press Start, and the copy comes out completely black. Or perhaps the machine displays a C9401 code, or the scanning unit simply sits in silence. The scanner lamp—the light source that illuminates your document—has failed to light up. Unlike a paper jam or toner issue, a lamp that does not turn on affects every scan and copy function, bringing your document workflow to a halt.
The Bizhub series uses two main scanning technologies: CCD (Charge-Coupled Device), which relies on a fluorescent lamp and a complex mirror/lens system, and CIS (Contact Image Sensor), which uses an array of LEDs. The troubleshooting approach differs slightly for each. CCD lamps may simply burn out, while CIS units often fail due to logic boards or harness issues.
This guide will help you diagnose and resolve scanner lamp failures. We will cover error codes (C9401, C9402, C9403, C9404, C14A3), step-by-step checks for both CCD and CIS systems, cleaning procedures, and final board-level diagnostics. Part numbers vary significantly by model; when specific numbers are not available, “Refer to service manual” is indicated.
Safety Note: The scanner lamp circuit involves high voltage (especially for fluorescent lamps in CCD units). Always turn OFF the main power switch and disconnect the power cord before removing any covers or touching internal components.
Possible Causes
A scanner lamp that does not light up can result from simple environmental conditions, harness failures, or defective boards. Common causes include:
- External factors: Strong extraneous light (direct sunlight or bright office lighting) hitting the platen glass or white reference plate.
- Dirt or contamination: Dirty exposure lamp, CCD lens, mirrors, or shading sheet can reduce light output to below detection thresholds.
- Loose or damaged connectors: Harness between the lamp and inverter board (INVB), flat cable between SCDB and the exposure unit, or connectors between the scanner unit and MFPB/PRCB.
- Blown internal fuse or ICP: An open ICP (Integrated Circuit Protector) on the scanner drive board or A/D converter board.
- Defective lamp or LED exposure unit: Burned out fluorescent lamp in CCD systems, or failed LED array in CIS systems.
- Faulty inverter board (INVB): Converts DC voltage to the high-voltage AC required for fluorescent lamps.
- Failed CCD board (CCDB), scanner drive board (SCDB), or relay board (REYB/SCAN): These boards control lamp timing and power distribution.
- MFP board (MFPB) or PRCB failure: The main controller board may not send the correct lamp‑on signal or may fail its own diagnostic checks.
- Misaligned or improperly seated platen glass: The white reference plate may not be positioned correctly, causing a failed white reference reading.
- Corrupted firmware: In rare cases, a firmware mismatch can prevent the lamp from lighting during startup.
Step-by-Step Troubleshooting
Follow these steps in order. Start with the simplest external checks before moving to disassembly.
Step 0 – Confirm the Scanner Type
Before troubleshooting, identify whether your Bizhub uses a CCD or CIS scanning system. This determines which components (inverter board, CCDB, SCDB, etc.) are present.
- CCD-based scanners: Use a fluorescent lamp, mirrors, a lens, and a CCD board. The lamp may glow briefly during startup or shading correction. Common on older or mid-range Bizhub models (C203, C253, C353, 7828, etc.).
- CIS-based scanners: Use a contact image sensor with LED light source. No inverter board is required. Common on smaller or newer models (bizhub 185, 165, C3351, etc.).
Step 1 – Perform a Simple Power Cycle
Many scanner lamp issues are transient and can be cleared by resetting the machine. This is especially true for C9401 errors on CIS models like the bizhub 165/185.
- Turn OFF the main power switch and the sub power switch (if pressed).
- Unplug the power cord from the wall outlet.
- Wait at least 10 seconds (some manuals recommend 15–30 seconds).
- Plug the power cord back in and turn ON the main power switch.
- Wait for the machine to complete its startup sequence, then attempt a scan or copy.
Result: If the lamp lights up normally after a power cycle, the issue was a temporary logic lock. If not, proceed to Step 2.
Step 2 – Check the Scanner Movement
On CCD systems, the exposure lamp should light up only when the scanner carriage moves. If the carriage is stuck, the lamp may not turn on. On CIS systems, the lamp (LED array) may light even when the carriage is stationary.
- Open the document feeder (ADF) and lift the platen glass cover.
- Watch the scanning carriage when you press Start. Does it move smoothly from home position to the far end and back?
- If the carriage does not move, you may have a scanner motor or home sensor problem (C6101, C6F01). Refer to the appropriate service manual section for scanner motor drive issues.
- If the carriage moves but the lamp does not light, proceed to Step 3.
Step 3 – Check for Extraneous Light (C9401, C9402)
Strong ambient light entering the scanner unit can fool the white reference detection system, causing a C9401 or C9402 error. The machine may not light the lamp because it already sees too much light at standby.
- Ensure the ADF (if present) is fully closed and latched.
- Check for direct sunlight or bright office lighting hitting the platen glass or the white reference plate area.
- If you suspect extraneous light, move the machine or shade the platen glass, then power cycle and retest.
Result: If the lamp lights after reducing ambient light, the problem is resolved. If not, proceed to Step 4.
Step 4 – Clean the Optical Path (CCD Systems)
On CCD systems, dirt on the exposure lamp, mirrors, CCD lens, or shading sheet can cause the machine to believe the lamp is not lighting because the reflected light level is too low. Cleaning often resolves the issue without part replacement.
- Turn OFF and unplug the machine.
- Remove the platen glass (refer to your service manual for removal instructions).
- Using a microfiber cloth and lens cleaner, gently clean the underside of the glass, the shading sheet, and all accessible mirrors.
- Remove the lens cover (if accessible) and clean the CCD unit lens and the surface of the CCD sensor itself.
- Reinstall the platen glass and test the machine.
Result: If cleaning restores lamp operation, schedule regular optical cleaning for your Bizhub. If not, proceed to Step 5.
Step 5 – Check Connectors and Harnesses (SCDB, INVB, CCDB, MFPB)
The most common cause of scanner lamp failure is a loose or damaged connector. Bizhub scanners use a complex network of cables: from the lamp to the inverter board (INVB), from INVB to the scanner relay board (REYB/SCAN), and from there to the MFPB.
For CCD systems (C9401, C9402):
- Turn OFF and unplug the machine. Remove the rear cover and any covers blocking access to the scanner drive board (SCDB) and inverter board (INVB).
- Visually inspect the flat cable between SCDB and the exposure unit (LU201). Look for cuts, kinks, or burns.
- Check the harness connection between the lamp and the inverter board; reseat if necessary.
- Check the connector between INVB CN1 and REYB/SCAN PJ7; reseat if necessary.
- Check the connector between REYB/SCAN PJ2 and MFPB PJ14; reseat if necessary.
- Check the connector between CCDB PJ2 and MFPB PJ01; reseat if necessary.
For CIS systems (C9401, C9403, C9404):
- Check the connector between the CIS module and the PRCB (P102 on many models).
- On dual‑scan ADF models, check the connection between the CIS and the DSIPB (Dual Scan Image Processing Board).
Result: If cleaning and reseating connectors resolves the issue, the problem is fixed. If not, proceed to Step 6.
Step 6 – Perform a Scanner Lamp Test (47 Mode or I/O Check)
You can force the exposure lamp to light independently of the normal startup sequence. This helps isolate whether the lamp is physically dead or the machine is simply not commanding it to light.
- Method A (older models, e.g., 7022):
- Power ON the machine while holding down keys 4 and 7 simultaneously (47 mode).
- Enter output code 00 and press Copy Start.
- If the exposure lamp does not come ON, replace the lamp (part number varies; refer to service manual) or check for 24V DC to the scanner drive board.
- Method B (Service Mode I/O Check):
- Enter Service Mode (key sequence varies; refer to your service manual).
- Navigate to I/O Check → Scanner → Exposure Lamp / LED On.
- Toggle the lamp on and off. Listen and look for illumination.
- If the lamp does not light during this forced test, the lamp unit or its immediate driver (INVB for CCD, LED driver for CIS) is likely faulty.
Result: If the lamp lights during the forced test but not during normal copying, suspect a logic problem on the MFPB or corrupted firmware. If it does not light, proceed to Step 7.
Step 7 – Replace the Exposure Lamp or LED Exposure Unit
If the lamp fails the forced test and all connectors are secure, the lamp itself is the most likely culprit.
- CCD (fluorescent lamp): On older models like the Bizhub 163, the exposure lamp (LA1) can be replaced independently. The inverter board (INVB) may also need replacement if the new lamp still does not light. On some models, the entire exposure unit is replaced.
- CIS (LED array): The CIS module is typically replaced as a unit. Example part numbers for various models:
- Bizhub C364/C284/C224 LED exposure unit: A161M31100Old or A61FM31100.
- Bizhub 368/308 LED exposure unit: A7PUR71000.
- Bizhub 650i/550i/450i LED exposure unit: AA7NM31200.
Warning: When replacing a fluorescent lamp, never touch the glass with bare hands — oils from your skin can cause hot spots and premature failure. Use gloves or handle the lamp through a protective cloth.
Result: If a new exposure unit resolves the problem, the repair is complete. If not, proceed to Step 8.
Step 8 – Check Fuses and ICPs on Boards
On many Bizhub models, the scanner drive board (SCDB) contains a fuse or Integrated Circuit Protector (ICP) that can blow due to a lamp short circuit or power surge. An open ICP will prevent the lamp from receiving power.
- Locate the SCDB (for CCD systems) or the CIS module interface (for CIS systems).
- Using a multimeter set to continuity mode, test the following:
- SCDB F1 — A blown F1 on the SCDB is a known cause of scanner lamp failure on models like the C364/C284.
- IC protector on the A/D converter board — On some models, a blown ICP may be visible as a small black spot or can be tested with a multimeter.
- If a fuse or ICP is open, replace the entire board (component‑level replacement is not recommended due to surface‑mount soldering requirements).
- Inverter Board (INVB) — CCD systems only: If the lamp is good but does not light, replace INVB. Example: bizhub 7828, 203, 253, 353.
- CCD Board (CCDB): Handles analog‑to‑digital conversion of the image signal and may also control lamp timing.
- Scanner Drive Board (SCDB) or Relay Board (REYB/SCAN): Distributes power and signals to the exposure unit and INVB.
- MFP Board (MFPB) or PRCB (Printer Control Board): If all other boards are replaced and the lamp still does not light, the main controller board may be faulty.
- Download the latest firmware for your specific model from the Konica Minolta support site (requires authorized access).
- Write the firmware to a USB memory device.
- Turn OFF the main power switch, insert the USB device into the service port, then power ON while following the update procedure in the service manual.
- C9401 — Exposure lamp (LED) lighting failure. Output from CCD/CIS sensor is a predetermined value or less during gain adjustment.
- C9402 — Exposure lamp (LED) lighting abnormally. Average output of CCD sensor at standby position is above threshold at end of scan job.
- C9403 — CIS LED lighting failure. At CIS gain adjustment, output of CIS LED is lower than specified value.
- C9404 — CIS LED lighting abnormally. After scan job, average output of CIS LED is greater than specified value.
- C14A3 — IR lamp malfunction (older models). Luminosity level of exposure lamp not stabilized within predetermined period.
- C-6201 — Exposure lamp (L1) abnormality. Abnormality signal detected in succession after L1 turns on.
- C-6708 — AGC adjustment level abnormality. Includes exposure lamp not lighting up or excessive light volume.
- F46-11 — Exposure lamp failed at power up (older models). Caused by loss of 24V DC to scanner drive board or failed lamp.
- You cannot safely access the internal boards (INVB, CCDB, SCDB, REYB/SCAN, DSIPB) due to model-specific disassembly requirements
- A blown ICP or surface‑mount fuse requires board-level replacement — component‑level soldering is not recommended without proper training
- The machine continues to display C9401/C9402 after replacing the exposure unit and checking all connectors (board-level troubleshooting required)
- You do not have access to the latest firmware or the service tools required to update it
- The machine is under a service contract — attempting repairs yourself may void coverage
- Keep the optical path clean. Schedule regular cleaning of the platen glass, white reference plate, mirrors, and CCD lens (for CCD systems).
- Protect the machine from direct sunlight. Position your Bizhub away from windows or bright overhead lights that can cause white reference errors.
- Use a stable power source. Voltage fluctuations can stress inverter boards and power supplies. Use a high‑quality line conditioner if your facility experiences power irregularities.
- Perform firmware updates. Stay current with Konica Minolta firmware releases, as they may include fixes for scanner timing and lamp control issues.
Result: If a blown fuse or ICP was found and replacing the board resolves the issue, the repair is complete. If not, proceed to Step 9.
Step 9 – Replace Board-Level Components (INVB, CCDB, SCDB, REYB/SCAN, MFPB)
After ruling out the lamp, connectors, fuses, and optical path, the remaining fault must be in one of the control boards. Follow this general replacement order (check your service manual for exact board names and locations):
Tip: On machines that use both a CCD for flatbed scanning and a CIS for ADF scanning (dual‑scan models), the error codes C9403/C9404 point specifically to the ADF CIS, while C9401/C9402 point to the CCD flatbed system.
Result: If replacing the MFPB resolves the issue, the repair is complete. If not, a more serious harness or connector fault inside the harness is likely, and a certified technician may need to trace individual wires.
Step 10 – Update Firmware
On newer Bizhub models (e.g., 287/227, 750i), a firmware mismatch or corruption can cause the scanner lamp to fail during gain adjustment. Updating to the latest firmware version may resolve C9401/C9402 errors without hardware replacement.
Result: If a firmware update resolves the issue, the machine is ready for normal use. If not, proceed to the final board replacement steps.
Summary Diagnostic Table
| Symptom / Error Code | Most Likely Cause | Action |
|---|---|---|
| C9401 (CCD) – Lamp does not light; output from CCD sensor is below threshold during gain adjustment | Dirty optical path, loose harness (INVB–REYB/SCAN–MFPB), failed lamp, failed INVB, or failed CCDB | Clean mirrors/lens/CCD (Step 4); check harnesses (Step 5); replace lamp exposure unit (Step 7); replace INVB, CCDB, SCDB, or MFPB (Step 9) |
| C9402 (CCD) – Lamp lights but average output at standby is above threshold (too much light) at end of scan | Extraneous light, dirty shading sheet, failed lamp (flickering or too bright), or CCDB failure | Eliminate ambient light (Step 3); clean shading sheet (Step 4); replace exposure unit (Step 7); replace CCDB (Step 9) |
| C9401 (CIS) – Scanner lamp error (output from CIS below threshold) | Loose CIS connector, failed CIS module, or faulty PRCB/MFPB | Check CIS-PRCB connector (Step 5); replace CIS module (Step 7); replace PRCB (Step 9) |
| C9403 (CIS) – ADF CIS LED lighting failure | Faulty CIS in ADF, loose harness between CIS and DSIPB, or MFPB failure | Check connector between CIS and DSIPB (Step 5); replace CIS module; replace DSIPB or MFPB (Step 9) |
| C9404 (CIS) – ADF CIS LED lighting abnormally (output too high) | Extraneous light, ADF open or misaligned, or CIS module failure | Check ADF closure (Step 3); replace CIS module (Step 7); replace DSIPB (Step 9) |
| C14A3 – IR Lamp Malfunction (older models) | Loss of 24V DC to scanner drive board, failed lamp, or failed MFPB/1 | Check 24V at CN50 on scanner drive board; replace DCPS1 if missing; replace exposure lamp; replace MFPB/1 |
| C-6201 / C-6701 / C-6702 – Exposure lamp abnormality / AOC abnormality | Failed exposure lamp (L1), inverter board, or CCD board | Replace exposure lamp L1; replace L1 INVVB; replace CCDB; replace overall control board (OACB) |
| C-6708 – AGC adjustment level abnormality | Light blocking cover removed, CCDB connector disconnected, exposure lamp does not light, or excessive lamp light volume | Check lens cover; reseat CCDB connector; test lamp; replace CCDB or exposure lamp as needed |
| Lamp lights briefly during startup but goes off immediately | Lamp is working but a sensor or shading sheet is dirty, causing the machine to abort | Clean shading sheet and optical path; check for extraneous light; update firmware |
| Scanner carriage moves but lamp never lights | Failed exposure lamp (fluorescent or LED), blown fuse on SCDB, or faulty inverter board | Replace exposure unit (Step 7); check SCDB F1 continuity (Step 8); replace INVB (Step 9) |
Relevant Error Codes
The following C‑codes directly relate to scanner lamp failure. Consult your service manual for model‑specific details:
When to Call a Certified Technician
The following tasks can be performed by experienced in-house technicians or advanced users: cleaning the optical path, checking harness connections, performing a lamp forced test, and replacing the exposure lamp unit.
However, the following situations require a certified Konica Minolta technician:
When in doubt, call for professional support. A certified technician has access to Konica Minolta’s technical bulletins, wiring diagrams, and specialized test equipment to diagnose complex scanner lamp issues efficiently.
Preventive Measures
Once you have restored scanner lamp function, follow these practices to prevent recurrence:
Conclusion
A scanner lamp that does not light up can be one of the most perplexing Bizhub failures — no lamp glow, no obvious error code, and no hint of where to start. Fortunately, the vast majority of cases are resolved by systematic inspection of a few key areas: external light contamination, dirty optics, loose connectors, or a failed lamp unit.
By following the steps in this guide — understanding your scanner technology (CCD vs. CIS), cleaning the optical path, checking harness connections, performing forced lamp tests, and finally replacing boards in the correct order — you can restore your Bizhub’s scanning and copying functions with confidence.
Remember that part numbers and board names vary across the Bizhub family. Always refer to your specific model’s service manual for exact component locations and removal procedures. When in doubt, a certified Konica Minolta technician has the tools and experience to complete the repair safely and efficiently.